Chain conveyor, Fuel handling for power, Push floor

Biomass Reception, Screening & Conveying - Aberthaw

Saxlund International Ltd supplied a tyre chip truck reception bunker equipped with the Saxlund Push Floor discharge machine at the existing Ribblesdale Tyre Chip Handling Plant.

Case study

Aberthaw Power Station

Saxlund was awarded the contract to automate the biomass co-firing pilot plant at Aberthaw Power Station.

The system makes use of an existing building and consists of a Push Floor flat floor bunker area which is loaded from delivery trucks and maintained fully by a wheeled loader machine. The Push Floor discharges on-demand and at a controlled rate, across a disc screen via a series of chain conveyors and into the existing and re-positioned fuel bunker. From here the material passes through a rotary feeder into a blow line and directly to one of Aberthaw’s three PF boilers. The control system and cabling were included within the contract.

Technical data

Client

Year

2005

Power Station Output

1500 MWe

Discharge Rate

20 - 100 m³/hr variable

Material

Material 1: Wet Sawdust

Bulk density

200 kg/m³

  

Material 2: Other biomass material

Bulk density

650 kg/m³

  

Material 3: Other biomass material

Bulk density

800 kg/m³

Equipment

Push Floor Discharge Machine

Type

SB-320-3x1400x18155

Dimensions

1 no. 3 element field 4.2m (w) x 18m (L)

Average filling height

4m

Storage capacity

300m³ - live

  

Levelling Screw

Type

KA 490

Dimensions

4.2m (L) x dia. 490mm

  

Discharge Chain Conveyor

Type

TKF 800 HBL

Dimensions

0.8m (w) x 13.8m (L)

Inclination

0° / 40°

  

Disc Screen

Type

TS 800

Dimensions

1.6m (w) x 7m (L)

Screening Fraction

7mm

  

Screen Discharge Chain Conveyor

Type

TKF 800 LB

Dimensions

0.8m (w) x 18.8m (L)

Inclination

0° / 35°

  

Oversize Chain Conveyor

Type

TKF 630 L

Dimensions

0.630m (w) x 7.6m (L)

Inclination

15°

Discharge Rate

10m³/hr

  

Form 2 Control Panel